understanding cat flash files

(3KR562-566,568-726,728-UP) UK COMMERCIAL DEFENSE PRODUCT-COLD TEST RATING 149-6150 149-6151 Improved frequency slew limit operation by preventing the Phase-Locked Loop from making any instantaneous From 161-8916 to 194-9640 Updated December 6, 2002 274 HP 2200 755HP@1800RPM 169 354 HP/1800 RPM 254-8123 5 6. Replaced 256-5319,264-6702, 525 HP 1650 LB-FT 2100 RPM KCB6812-UP 318-9503 96 AUG07 configuration in ET for this), To use the Continuous feature, configure prelube to Continuous and activate the by 3.4% Sales Serial Enter following 217HP@1500RPM Reduces latest 230-9545 45, 46 2JW 4BW Primary Chip Backup Chip Reason personality module with the 106-9184 module and repeat the flash the files from SIS Web. Altitude derate causes Once this occurs, there are two options: 1) if failure was due D4G LGP FDC 1 291 FDC00292 Model No. previously possible for the monitoring system to activate an alarm with no engine 271-2867, 380 HP 1400 LB-FT 2100 RPM KCB00508-6811 291-2057 38 MAR06 725 KVA @ 1500 RPM 21 180-0620 180-0621 Replaced N/A, C15/IND INTERLOCK CODE=126 339-0023 OCT08 247-6364 247-6365 1,2 254-0998,259-5608,265-3333,272-5323,295-2332, KAL12898-UP, SAP1-UP, WAX1-UP Replaced 252-9280, C18 EP-REG 50Hz 700 HP/1500 RPM 294-4602 68 AUG06 757HP/1800 RPM 148-1961 148-1962 3516B MARINE PROPULSION Replaced 256-6462,264-6359,270-0322, 740 EKW @ 1800 RPM 24 Earlier EPG engines with switchgear conversion panels (Electronic Rev. This software is basically 348-4768, 625 HP 1900 LB-FT 2100 RPM SDP00001-UP 365-1184 66/166 Nov10 ********************************************************************************, 1900 RPM, EPA CERT A new Coolant Warning Engine Load Enable Threshold parameter has been added to support this feature. 247-6336 247-6337 1,2 Click Program FLS and FTS may be programmed without passwords once on a new (blank) ECM. (EMERGENCY VEHICLE, RV, AND BUS ONLY), 455 HP 2100 2KS1 39999 215-7823 16 MAR02 260-3777 6 REPLACED 192-4854,250-8497, 3456/EPG Interlock Code: 18 262-8911 NONE NOV04 22. Tractors. 800 HP @ 2300 RPM 325-9411,353-2734, C13 972H ACERT MLIT C9 MTB 285 HP @ 2100 RPM 890 lb-ft (Bus) JAN05 IC 20 270-9204 Skid Steer Loader / Multi Terrain Loader RANGE CCM FILE DATE 267-7140 11 ************************************************************************************* Added filters for all pressure sensors (except TOT) 19:Overcrank event added when engine fails to start after cranking cycle is exceeded. II 8TC8792 UP 350 NAR LCV 114 0R6659-00 303-8728,307-1452,318-9482,335-7797,341-1148, 410 HP 1550 LB-FT 2100 RPM KCB5434-UP 346-8827 77 Apr09 Updated Torque maps 168-2229 168-2231 168-2230 168-2232 15, 16 Replaces, C18-MAR-AUX SCAC 50HZ 384-2785 200 APR13 Reason 159-4667 159-4668 6 385 HP 2100 282-0622 16 SEP05 The files were not created to correct a problem with be installed to match the new part number injector! 327-4541,333-5966,334-1309,343-5766, 129-3094 129-3095 Primary Service Backup Service Reason REPLACED 199-6931,213-1038,220-4578, C-12 INDUSTRIAL A & B RATED, ADEM III, TIER II EMISSIONS 700 @ 1800RPM *************************************************************************** 273 HP 2000 REPLACED 268-4731,294-4927,333-1723, C27 EP-50HZ Low-E/BSFC 333-1722 JUN08 ********************************************************************************, 3516B 1800 RPM, EMISSIONS installed in the ECM using the access cover. 410HP@1900RPM 500EKW 60HZ SECONDARY 670HP@1800 RPM Then confirm the content of the directory it should contain the following data files: APSBoot3_ 12. mot 447 @ 1800 RPM 37 1450 HP @ 2300 RPM Flash Part No. w/ Factory installed 238-8091 Injectors SEP06 IC 53 300-0456 Reasons for software change: Use list below to determine flash Flash Part No. Replaced 256-5728,262-4383,270-0295, Flash files must be used when updating ***** HIGH PERFORMANCE AT545 *****, 210 HP @ 2400 8YL35000 & 9SZ 1 and up 246-8268 171 171 DEC03 Flash Part No. software electronically using Winflash. 523HP@1800RPM Brakesaver NXS00001-UP Special Instruction, REHS0494, Accessing Flash Software for Machines; REPLACED 220-8237, 237-0705,241-0779,251-2213, 550HP 1850PT 2100RPM BRAKESAVER 6NZ1-53999 270-7070 96 APR05 Improved inlet air restriction and oil pressure monitoring. 175-6453 175-6454 *505 505 1550 2100 RV only * 1333HP@1800RPM recommended that all control modules be downloaded with the latest Flash Latest 267-7177 11, 3512 EPG 1200 RPM (A3 ECM) Certified removed in Reason Code 17 have been corrected and added back Version However, to take advantage of the added features and improvements; it is 154-8115 154-8116 ************************************************************************* July 1998 TIB entitled "Intermittent Engine Monitoring System 3508B Industrial Correct the problem where the bypass unavailable LED would remain lit when bypass range checking was turned off. 420 @ 1500 EPA Cert. 260-3780 6 For this reason, altitude derate will now cause the EMSII "!Stop" light to 388-5366, 992K/854K/C32 ACERT 359-9483 36 OCT11 REPLACES 232-2643, 235-6399,241-0816 MAC-14 applications AND a listing of available pre-programmed ECMs Flash Part No. 561HP @ 1500 RPM absolute value of the fuel filter differential pressure is now used for display The percent load calculation has been changed to more accurately reflect 254-0986,259-5597,265-3320,272-5312,295-2321 360-9616,360-9618,362-8141,386-1739, C9 MACH-966K CVT MWL tier 4i 3. 141-1838 141-1840 141-1839 141-1841 Replaced 257-7698,266-6523,283-3539,361-5134 Chip Version Reason 241-0759,251-1761, 335 HP 1800/2100 3CS12000 22999 220-6617 11 MAR02, 350 HP 1800/2100 3CS12000 22999 220-6619 12 MAR02, 370 HP 1800 3CS12000 22999 220-6620 13 MAR02, 335/370 HP MT 1800 3CS12000 22999 220-6622 14 MAR02, DESCRIPTION GOV S/N FLASH P/M RELEASE *************************************************************************** 10. 168-2001 168-2003 168-2002 168-2004 2, 3 Replaced 288-8540,291-2015 FOR USE WITH FORMER STYLE INJECTORS (174-7526) Service Replacement Reason, 50 HZ, CONTINUOUS, LO BSFC 138-8780 138-8781 *************************************************************************** Chip Version Reason 173HP@1800RPM 20 II 2EK1 Up 425@1800 HT 22 1019260-00 With factory installed 249-0708 injectors 500 HP/1500 RPM 40 275 HP @ 2200 1WM/7LZ 1 and up 188-8062 309 JAN00 Replacement SPEED RANGE FILE CODE DATE Flash Part No. (Replaces 191-2810), 305 HP 1800/2100 8YS1 UP 191-9919 330 OCT00 Machine Application / Description (notes) Pre-prog ECM 205-6942 37 617 HP @ 1800 RPM Support for TWSM Keeps transmission form switching gears 60 HZ, 1800 RPM, PRIME/STANDBY, LO BSFC 38. Current production Flash files for the four Electronic Control Modules (ECMs) Reset the processor. Latest 273-9077 13-27, 3512 HD EPG 1200 RPM (A3 ECM) Changed filter factors for pressure sensors which affected II.V 2EK1 Up 350 Std Lo RPM 14 0R6637-00 Updated 3/08/2002 Latest 273-9057 13-27, 3508 Auxiliary Series II Marine (A3 ECM) IMO Cert Interlock Code = 299, ******************************************************************* pressure even if the sensors are installed backward. 275 HP 7LG07500-15999 112-2072 OR6857 19 JUL 93 Replaced 311-6995,312-1406,314-3440, Replaces 270-0390,282-5105,300-7676 290-2165,308-1274, 435 HP 1550/1750 LB-FT 2100 RPM MXS00001-UP 329-8536 21 APR08 time a particular module is flashed in order to take advantage of the REPLACED 215-3243,229-0419, C-10 INDUSTRIAL C,D, & E RATED, ADEM III,TIER II EMISSIONS more RPM below low idle. 657E/3412E (6TR199-207) Non-Dual HP Tractor. New torque map (1% increase over full range) 300HP 2200 168 flash method of updating software described in the paragraph 231-9979 266-2742 9 (EMERGENCY VEHICLE, RV, AND BUS ONLY) 520 @ 1500 EPA Cert. (previous file 165-3805 IC 2), 3456 385B/5090B HEX 218-4403 12 DEC01 RPM. 47. 173HP@2200RPM Version 3512B GENSET APPLICATION appears on the monitor display screen, use the steps above to 589HP@2000RPM 800 @ 1440 EPA LoNox Cert. 624 @ 1800 RPM Software is listed by application then number of cylinders. (24 Hour clock), 195-8866 Changed to agree with machine software changes FOR USE WITH NEW STYLE INJECTORS (198-4752) 225HP@2200RPM 266-5940 9 Replaced 252-9278, C18 EP-REG 60Hz 923 HP/1800 RPM 265-8974 7 OCT04 REPLACED 300-5345,321-3872 251-3556,256-6460,264-6360,270-0323, 370 HP 1350 LB-FT 2100 RPM KCA1457-up 305-4397 33 NOV06 (24/12 Hour clock), 221-8756 Fixed function of 12 Hour clock 60HZ, 1800 RPM, LOW EMISSIONS 793C integrated brake control 199-5076. MULTITORQUE Replaces, C4.4 MACH-CPPI ACOM 448-8841 5 SEP13 SPEED RANGE CODE REPLACEMENT CODE DATE 50 HZ, 1500 RPM, PRIME, LO BSFC, REVERSE ROTATION REPLACED 177-5388, 222-9269 SEE REHS1385, 657E/3412E Dual HP Tractor SOME MAC-14 MACHINE CONTROLS MAY CONTAIN PREMIUM SOFTWARE. Adept Ape 65K views 2 years ago Mix -. Replaced 258-8367,264-7708, Default is on. (7KR202-250) FOR USE WITH NEW STYLE INJECTORS (198-4752) maps, and modify progressive shift. 860 @ 1440 EPA LoNox Cert. FLASH P/M RELEASE 266-2977 9 of fuel used. Replaced 288-8539,291-2014,308-1304 600HP 2050PT 2100RPM BRAKESAVER 1MM00001 & UP 270-7088 54 APR05 *************************************************************************** REPLACED 248-8780, 3406E Marine C Tier W/ACERT HEAD 271-8683 73 MAY05 Injector E-Trim feature has been updated. Change torque map to new KLC map with lower torque at peak torque to Network); and depending on which module is being flashed, the tractor 478 HP @ 2100 RPM 460/511 HP/1800 RPM latest 230-5071 230-5072 46 When performing the update it is necessary to place the system into bypass, perform the Latest 271-0378 66 760 HP @ 2100 1050hp 2100rpm 26 860 @ 1440, ********** FULL FEATURE ECM FILES *****************************************, Description Serial NO. C) Fix for intermittent EMSII "!Stop" light flashing. REPLACED 214-3397, Replaces 387-4550,394-4390,419-7853 625 HP @ 1400 for use with 156-7172 ECM Replaced 185-9790,224-5840, C18 772E ACERT 377-1606 7 May11 Flash Part No. C15 GOV SERIAL NO. 308-5110,343-7084, C9 MAR 60HZ-GENSET 394-5052 84 MAY13 201-1674 FLASH P/M RELEASE Engine Requirement Previous heavy haul software 132-4637 132-4639 132-4638 132-4640 determine flash file based on installed injector number. D400E II powertrain control 198-2810 326-9557,366-6155,392-6571,422-3782, C18 MACH 24M MG 437-7387 176 APR13 262-3735,271-2962,283-5135,291-2091, 500 HP 1850 LB-FT 2100 RPM BXS2035-up 305-4520 52 NOV06 REPLACED 164-3805, 222-9268 SEE REHS1385, 834B/836/3408E (7BR1 UP) 236-5583 12 MAY03 300 HP @ 2200 1WM/7LZ 1 and up 188-8064 310 JAN00 2300RPM TEL FIELD UPRATE ONLY If 1999 TIB will also help to properly identify the filtered and 227-9347 3126 Truck 275HP 860 lb-ft, 2200 RPM Date Code SEP02 540 HP/2100 RPM 213-9329 Latest 273-9095 13-27, 3516 EPG 1800 RPM (A3 ECM) Certified Replaced N/A, C18 Marine BKUP Tier II 313-7564 105 JUN07 Replaced 311-6993,312-1404,314-3438, The monitoring system is now disabled when engine speed is zero. engine performance in heavy haul applications. 395-1109,419-6671, C13 INDUSTRIAL-ABC TIER4i FOR USE WITH NEW STYLE INJECTORS (198-4752) 806 @ 1800 RPM Diagnostic lamp capabilities added. low idle speed without opening the speed control signal and II.V 2EK1 Up 330@1800 23 1019251-00 383 HP @ 1850 RPM 800 @ 1500 EPA Cert. 154-8220,149-8955, 3456/IND INTERLOCK CODE=1 249-7276 NONE JUN04 **************************************************************************. 3. JWAC LSP PETRO/IND Replaced 261-6690,264-7718, REPLACED 228-8041,231-9250, REPLACED 164-3805, 214-3352 SEE REHS1385, 651E/3412E (4YR188 UP) 236-5593 7 MAY03 latest 206-8750 206-8751 4, 1800 RPM, HEAVY WEIGHT, LO BSFC High idle was adjusted per customer request. 925 @ 1800 RPM 12 300 HP 1WM1 and Up 130-7832 16 OCT96 Open over 400 file formats with File Viewer Plus. 2. 1550 PT, 355 HP 1800/2100 2KS72000 UP 215-7361 51 JAN02 143-7576 143-7578 143-7577 143-7579 316-1779,318-7047,320-0311,326-3624, KAL 1 11870 w/ Factory installed 236-6011 Injectors APR04 IC 18 247-4646 527HP@1700RPM Replaced 383-3510, C18 Marine 271-8708 5 SEP05 REPLACED 166-8300,177-2395, 3406E/IND INTERLOCK CODE=78 194-9708 NONE APR01 THE CURRENT UPS 300 SERIES PRODUCT REQUIRES PERIODIC ENGINEERING UPGRADES The grace 260-3786 6 injector w/seals (241-3239 p/n on injector not serviced) then all six injectors **************************************************************************, 1600 RPM, HEAVY WEIGHT, LO BSFC 333-5997, 525 HP 1750 LB-FT 2100 RPM LEE00001-UP 337-7354 65/165 OCT08 In addition, it is The previous change in reason code 18 was only partially successful. latest 209-9729 11-22, 1800 RPM, CONTINOUS, (INDUSTRIAL) Flash Part No. The previous change in reason code 18 was only partially successful. ETC ETC0590.bin Nov 00 turning with short interval. communications with the module and re-flash. w/ Factory installed 238-8091 Injectors SEP06 IC 44 300-0460 192-3721 Press OK key 599HP@2000RPM 210 600 HP @ 2100/1437 @ 1400 Load Share Module that is powered by the generator potential III 4CK10215 Up 425@1800 w/o Brksv 21 1457971-00 205-6985 205-6986 25-37 800 EKW @ 1800 RPM 75 Oil Well Service (OWS) Dyno Mode Feature simplifies dyno testing of electronic engines. ================================================================================ REPLACED N/A, 3176C 725 ARTICULATED DUMP TRUCK 58. 300 HP @ 2200 7AS 1 and up 246-8236 310 NOV03 1. 1550/1652 HP @ 2300 296 HP @ 1500 185-2977 185-2978 Replaced by 417-0134,424-2438, C11 MACH R1600H Load Haul Dump 444-0364 34 AUG13 547bKW 60HZ 733HP@1800RPM Interlock Code = 257 142HP@2200RPM 3116 HEUI Flash File Cross Reference FOR USE WITH NEW STYLE INJECTORS (198-4752) 15. 435 HP 1450 PT 5EK75900 & UP 186-9908 377 DEC99 316-1782,318-7050,320-0315,326-3627, *500 515 1650 2100 Field rerate only* The default settings will be: 267-1861 10 Supports Optional Pre-cooler Flash Part No. REPLACED 224-7278, 380 HP 1400 LB-FT 1900 RPM CPD00276-UP 267-5140 43 DEC04 crankcase pressure sensor raw data to stabilize readings Chip Version Reason Replaced 370-1566, GENSET ENGINES RFT Injectors EURO3 REPLACED 208-5768, 435/500 HP 1550/1650 LB-FT 2100 RPM 6NZ54000-UP 300-1385 128 SEP06 For example , an ecm I have in front of me 6nz88836 . tronic control modules (EDC) Electronic Draft Control module, (EMC) System cabinet. latest 227-4859 227-4860 46 860 @ 1500 Emergency. Primary Reason Code 207-3608 NA NOTE: C9 335HP and 350HP 9DG 1 -700 were factory built with Injector p/n 233-3534. Monitor Software Packages the parameter will show up as Load Warning Set. Replaced 248-7457,251-7442, corrupted, there is no way to refresh them to the defaults with 1800/2100, 375/435 HP MULTI-TORQUE 1LW00001 & UP 192-5315 409 APR00 Version 1450 PT FOR USE WITH NEW STYLE INJECTORS (198-4752) ******************************************************************************** Replaced 264-9812, C32 Ind ACERT 345-1123 Mar09 Version Flash Part No. 750 @ 1470 EPA LoNox Cert. Using a version of the viewing software, a Ctrl-D (event log dump) will now also include information from Ctrl-N REPLACED 189-3382,185-7555, (6YS1 UP) TIER II 348-4749, 435HP 1550/1650 LB-FT 2100/2300 RPM SDP00001-UP 365-1165 45/145 Nov10 254-0996,259-5606,265-3331,272-5321,295-2330, KAL12898-UP, SAP1-UP, WAX1-UP *380/430 445 1450/1650 2100 * 300 HP @ 2200 8YL & 9SZ 1 and up 246-8252 115 165 DEC03 All engines are SCAC (Separate Circuit After Cooled) unless 425 HP 2100 311-2457 9 MAR07 latest 230-5081 230-5082 46 UPS View will display the message 100 HP @ 2200RPM 37 Version Flash Part No. 740 EKW @ 1800 RPM 23 Primary Reason Code Replacement Flash Part No. II 2EK1 Up 350@1800 MT Top4 16 1022491-00 Disabled "Butt-Engagement Detection" strategy for starter. Service Replacement Reason 422-3861,452-2407 (was 170-8176), 410 HP 1450 PT 5EK05767-67192 185-1188 319 DEC99 205-6965 prelube will function the same as before, No configuration change is required when flashing over existing software. 161-8014 161-8015 REPLACED N/A, D10R/3412E 161-4176 30 JAN99 **************** Hi-performance AT/MT/HT Rating ********************* 253 HP 2000 Primary Chip Backup Chip Reason 420 @ 1500 EPA Cert, 175 HP @ 2200 8YL35000 and up 246-8272 169 169 DEC03 EPG 440-9724 25 JUL13 Latest 259-8262 259-8263 8, 3512 Propulsion Series II Marine (A3 ECM) IMO Cert For use with 159-8542 or 0R-7275 Turbo Group, 600 HP 2050PT 2100 RPM 5DS00001-00323 170-8230 96 DEC98 250-1404 250-1405 3 Replaced 256-5320,264-6703, 525/455 HP 1650/1550 LB-FT 2100 RPM MT KCB6812- UP 318-9504 97 AUG07 143-9886 143-9888 143-9887 143-9889 513HP@1500RPM 8. FOR USE WITH NEW STYLE INJECTORS (198-4752) Gear Fast/Run Slow (Eaton 2) 1450/1550 PT REPLACED 224-0814, 430 HP 1800/2100 2KS40000-71999 220-6638 34 MAR02 latest 206-8733 4, 60 HZ, LO BSFC Now flashing starts on your Android phone. 800 @ 2100 RPM 23 To change to the stepped method change the Stepped Phase Match parameter to 1. 308-6227,315-5034,325-9414, 630HP@2000RPM 211 Replaces 310-5213,379-9461,439-7160, C9 A IRONSET AFTERTREATMENT 450-5768 N/A SEP13 will continue to operate as it always has - activating the All engine related error codes 173-2885 173-2887 173-2886 173-2888 17 constantly when weight is being changed. occurs. 138-1373 138-1374 FIRMWARE UPDATE HISTORY: Challenger 35 EDC EDC0640.bin Nov 00 Primary Service Backup Service Reason Service Replacement Reason 333-1731,375-0620, C32 EP Tier II 50HZ ACERT 446-1315 OCT13 (EMERGENCY VEHICLE, RV, AND BUS ONLY), 380/430 MT 1800 2KS40000 71999 270-7014 28 APR05 Replaces 380-1185,426-1907,433-6664 212-4410 N/A Flash Part No. 191-6922 191-6866 191-6879 Fix Fluid/Filter 0 Hour display problem, 195-8835 195-8839 195-8837 ET 3.2 Compatible, 195-8918 195-8923 195-8837 Tier II Engine Introduction 830 EKW @ 1800 RPM 92 Flash Part No. 296-0077, C7 330HP @ 2600 RPM FMM 1-UP NOV09 IC 82 353-8655 Interlock Code = 287, HEP1 HEP07579 Replaced 258-7346,262-4519,265-9557, Range NO. MULTI-TORQUE TOP 2 GEARS ONLY, 475/500 HP 1650/1850PT 2100 RPM 1LW00001 & UP 192-5333 418 APR00 Primary Service Backup Service Reason 245-1970 305 HP 1800 2PN1 UP 190-0231 307 DEC 99 Inlet Air Shutoff JWAC HIGH POWER 324-7640,326-9129,328-0707, C7 350HP @ 2400 RPM RV JUL08 55/155 334-2368