Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). We are in the process of making one similar for Badland winch 12000 parts as well. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Do not wear loose clothing or jewelry, as they can be caught in moving parts. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Keep this manual and the receipt in a safe and dry place for future reference. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Keep wire rope straight to avoid kinking the wire rope. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Badland is a winch brand that provides good quality winches. Battery weak, recharge. The Badland will be made in China using parts sourced horribly. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Addresses practices not related to personal injury. Also, guard the cables between the solenoid and the winch from excessive heat. Heavy vehicles such as trucks can easily handle this much weight. Examine the wire rope. remote control cable directly to the remote socket on the solenoid box. Email our technical support at: productsupport@harborfreight.com. Yes, these units are waterproof. Save This Manual lb. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. When you buy through links on our site, we may earn an affiliate commission. Summary of Contents for Badland ZXR9000. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Industrial/Tow Truck Electric Winch Owner's Manual Two best universal wireless remote controls supporting all the models. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Badland 63770 ZXR 12000 lb. (2.2Nm). Mike El Paso, TX, TLCA 8009. Repair or replace solenoid. I handle the research side of things here as well as product selection for gear reviews. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Universal Badland winch wired remote control supporting all the models. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Do not use winch in overwind orientation. , connect the remote control box to the solenoid box. The next item on the list is a hawse fairlead. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Loose or corroded battery cable connections. Therefore, winch has an exceptional load limit of 12000 pounds. It's simple: John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. When unpacking, make sure that the product is intact and undamaged. We may earn a small commission from affiliate links and paid advertisements. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. This can accommodate any winch line with a thickness of 5/8 inch and thinner. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Since there are no 3000 lb winches listed, which electronics should I try? This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. There are two black wires and two red wires that come out of the winch. These include: IP66 Rated Weatherproof Test Electric Winch for proper operation. I cant seem to find a parts listing for the plastic box with cover. The above Badlands winch parts are good quality, affordable, and easy to install. Do not loop the wire rope around object and hook onto itself. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Put the vehicle's transmission in Neutral. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. The device will work as long the battery is supplying electricity even when the engine is off. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Call to Order: 1-800-444-3353. Read this material before using this product. Some customers report that this product overheats. Tighten fasteners to the listed torque values. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Use as intended only. All the mounting hardware is included. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Recoil the wire rope back into the winch under at least 500 lb. The mounting plate must be rated to at least the Winch's capacity. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Instead, it would be best if you kept a few things in mind. Its a Badlands 3500. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Tap solenoid to loosen contacts. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. if abnormal noise or vibration occurs, have the problem corrected before further use. They are very popular and have been a default for 44 vehicles. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. As a result, it's safe. But some consumers actually reported that it exceeded that weight. But this is a constant danger for all off-road drivers out there. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Badland does not have a very wide variety of products as Warn or Smittybilt. For a better experience, please enable JavaScript in your browser before proceeding. Just imagine how good quality their products are if the military uses them. Let's see what makes it such a great product. All rights reserved. Let's discuss some setbacks of this unit. Do you know where I can purchase one? The winch's internal mechanism is permanently lubricated. Non-skid footwear is recommended. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. I bought a 12000 zxr last year but never opened it until yesterday. They are appropriately priced, and are easy to install. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Disconnect power to winch and allow it to cool completely before service. The book said relay. Uncoil the wire rope, except for 5 full wraps. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Badland Winch Parts, Replacements & Accessories. Handlebar switch would be helpful in case of failure with wireless remote control. The wireless remote controller box will act as a receiver for the wireless remote. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. The wireless remote controller will act as a receiver to operate the wireless remote. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Stay alert, watch what you are doing and use common sense when operating. Badland has invested a lot of thought into manufacturing this product. Do not use thinner/longer cables or link multiple cables together. Im looking for a drum assembly for a Badland 2500 lb winch. The body of the winch is entirely dust and waterproof. Only use a 12V automotive (or equivalent) battery, in good condition. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Has anyone else been successful in finding replacement parts ? TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. I cant find anyone that has them, can anyone help, thanks. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. The design of the model's housing is weather-resistant and high-impact. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Make a secure path for the cable routing away from moving parts and encounters from road debris. Heres how you can do that: Thats all there is to it. Benefits for Using Badland Winches Variety of Winches Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. However, using it to self-recover your vehicle or someone else's might require some practice and care. Like the previous one, connect the black, red, and yellow cables with the winch. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. You may need a plastic encasing to secure your circuit breaker from water and dust. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. 3491 Mission Oaks Blvd. Always take extra caution when installing any parts. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. 1. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. Do not disengage clutch under load. Diagrams within this manual may not be drawn proportionally. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Do not power the hook all the way into the fairlead or winch. Now that youve installed your winch, the next step is to wire it. We hope these videos help inform your tool-buying decisions. Do not use the hand crank, if equipped, to "assist" the winch. They are less dangerous than steel cable when it breaks. Copyright 2017 by Harbor Freight Tools. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Correct any such issue before use. Winch with Wire Rope. Anything below IP67 is prone to damage from rain and submerge. I would like to get this other one working and install it on my trailer . It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Do not power the hook all the way into the fairlead to prevent damage. Find the most comprehensive badland winch parts list for your replacements and upgrades. 1 BADLAND WINCHES 12,000 lb. Your email address will not be published. Affiliate. Hundreds of different brands use the same parts. You should keep in mind the following points before buying this product. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Do not place finger(s) through hook. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. , connect the remote control receiver to the solenoid box. Keeping a constant focus is more critical. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Im looking for a drum assembly for a Badland 2500 lb winch. Do not open the housing. Will sell for $280 firm! Check for voltage at armature port with Switch pressed. A clicking indicates proper activation. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Inspect before every use; do not use if damaged or parts loose. The operator and assistants must carefully plan usage to prevent accidents. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. Badland winches are known for durability, fair price, and easy maintenance. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Has anyone else been successful in finding replacement parts ? These winches weigh around 90 pounds. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Non-skid footwear is recommended. In case it slips or breaks, it will "whiplash" along this line. I've searched and cannot find any source for replacement parts . Refer to Relocating the Control Box on page 8. I did not see replacement cable for zxr-5000. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. do NOT contact me with unsolicited services or offers I had the same problem with 12000lb. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Press the remote ON switch until the blue light blinks. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. hj60 pictures/PDF maintenance manuals storage: HF has parts. Your email address will not be published. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. The Badland universal winch . It is permanently damaged and must not be used. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Later tighten them with the help of a drill. Only connect to a clean, corrosion free battery. For California consumers: more information about our privacy practices. Handlebar switch is convenient to control the winch with just a thumb operation. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Proof of purchase date and an explanation of the complaint must accompany the merchandise. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Move the Clutch Handle to the Engaged position. It is used to alert you to potential personal injury hazards. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. How to Install a Badland ZXR 12000 Lb. These carry important safety information. It has a powder coated finish in a semi-gloss black color. The red wire is connected from the solenoid box to the battery positive side. Badland ZXR 12000 lb. Please familiarize yourself with the operation of your winch before using it. Insert the Pendant connector into the Socket. Wear restrictive hair covering to contain long hair. Badland Winch Parts List: 1. Attach the black cable from the negative terminal of the battery to the winch. Check out the weather around the world with our featured, global weather cams Its extreme weather tolerance also helps this product to be reliable on wet terrains. To use the wired remote, attach the remote cable to the remote socket on the control box. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Check the Winch's electrical connections. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Keeping a constant focus is more critical. Keep children and bystanders away while operating. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Keep clear. Fairlead: 2. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Circuit Breaker: Benefits Of Badland Winches: They are perfect Badland 2500 winch parts. Otherwise, wire rope may bind during operation. do you have a replacement motor for 3500lb winch sku68145? Read all instructions. The device alone cannot ensure safety for you and the vehicle. What other Badland 2500 winch parts do you think are perfect? Thanks. Badland ZXR 12000 Winch Wiring Diagram. Insert Switch Assembly all the way into connector. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Specifications A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Different features have been incorporated in it, which were previously not available in any model. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. This illustration shows a kink about to form. Use a spotter to assist you in assuring that it is safe to operate the winch. Nothing there nor Ebay. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. Do not use damaged equipment. Some main key features make this Badland winch stand out on the market. Electrical winches can perform at their maximum potential for a limited amount of time. Only winch with the winching vehicle s transmission in neutral. Will the new electronics parts that are available work on this winch? 12,000 POUND WINCH. To use the wireless remote, switch ON the wireless receiver switch on the control box. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. But it is super strong. The first item on our list is a synthetic rope from Mile Marker. This wire rope is kinked. For a hawse fairlead, the angle should be as close to straight as possible. This wire rope must be discarded and not be used. 120 volt Badland Winch. The illustrations to the right show how a kink forms. Winching with a vehicle s transmission in gear or park may damage the transmission. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. We recommend giving the device some rest in between and letting it cool off. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. This begs the question, what winch parts can be used with Badland winches? UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. The blue indicator light in the remote indicates the remote is ready to use. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Distractions can cause you to lose control. The battery may be drained if you use the winch while the engine is not running. So far, I dont see any problems with it. The build of the fairlead is stainless steel.